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New packaging materials and technology development of solid dosage forms of medicines

New packaging materials and technology development of solid dosage forms of medicines

(Summary description)Medicine is a special commodity, and its efficacy and quality are directly related to personal health and safety.

New packaging materials and technology development of solid dosage forms of medicines

(Summary description)Medicine is a special commodity, and its efficacy and quality are directly related to personal health and safety.

Information

Medicine is a special commodity, and its efficacy and quality are directly related to personal health and safety. The material and structure of drug packaging not only ensure the efficacy of the drug, but also play a key role in ensuring the reliability and convenience of drug use. It is an important indicator for evaluating drug quality. The packaging of solid dosage forms of medicines (plain tablets, sugar-coated tablets, capsules, capsules, injections, topical drugs, etc.) in China has been updated and developed rapidly in recent years. Shape packaging and other improvements, the quality of pharmaceutical packaging has been greatly improved. The following is an elaboration on the new packaging materials and packaging process principles of solid dosage drugs.  

In 1995, the National Medical Products Administration had banned the glass bottle and wax sealing process and promoted the use of high-quality plastic bottle packaging produced by the injection blow molding process. The main materials used for high-quality medical plastic bottles are high-density polyethylene (HDPE), polypropylene (PP), and polyethylene terephthalate (PETP). Although these three materials have their own characteristics, they are all crystalline plastics. They have good impact strength, environmental stress resistance, chemical resistance and good gas barrier properties, moisture barrier properties and non-toxic. They are currently widely used in the packaging of tablets, capsules, and capsules. Since medicines are most sensitive to light in the range of 290-450 nanometers, it is necessary to consider adding sunscreens in the application of plastic raw material formulations to ensure that the medicine bottles are opaque. In the early 1990s, polyethylene naphthalate (PEN), a new material for blow molding bottles, was developed abroad, with better properties. PEN has high strength, good heat resistance, UV resistance, excellent barrier properties to carbon dioxide gas and oxygen, and good chemical resistance. It has more uses than PETP. PEN is a new type of polyester resin that has been actively developed abroad in recent years, and it is also an excellent material for pharmaceutical plastic bottle packaging.  The drug is contained in a bottle, and its moisture resistance and sealing performance largely depend on the fit between the bottle mouth and the bottle cap, that is, the tightness after torque is applied. In order to improve the moisture resistance of the seal and ensure safety, aluminum foil gaskets have been used to seal the mouth of the plastic bottle in recent years, and the bottle cap adopts an anti-theft safety ring structure, which can provide obvious traces of seal damage. This kind of bottle packaging is very convenient to open and reseal, but the storage conditions of other medicines are also affected every time the medicine is taken. For medicines that cannot be taken in a short time and require high air barrier properties, they are prone to adhesions and even deterioration and failure.  

Pharmaceutical blister packaging is also called blister packaging. Namely PTP (Press Through Package) packaging technology. It provides patients with one-dose packaging, which is economical and convenient. PTP technology is to first convey the plastic sheet to the electric heater to soften it, then place the sheet in the mold, and then fill the mold with compressed air from above. The sheet is attached to the mold wall to form a blister or cavity. If the blister or cavity is not deep, and the film is thin, use a vacuum method to draw air from the bottom of the mold to form a plastic. After molding, take it out and cool, put the medicine into the blister of the plastic sheet, and heat-seal the side coated with the adhesive with the medicinal aluminum foil with the plastic film containing the medicine under certain temperature, pressure and time conditions to form a blister package. It has good drug resistance, good chemical stability, can be torn by hand, can maintain drug properties well and is easy to take and carry.   medicinal blister packaging materials include medicinal aluminum foil, plastic harder sheets, sealing materials, also called lidding materials. It uses hard industrial pure aluminum as the base material, and has the advantages of non-toxic, corrosion-resistant, impermeable, heat-resistant, moisture-proof, light-blocking, and high-temperature sterilization. The thickness of medicinal aluminum foil is usually 0.02 mm, and it is composed of a protective layer, an ink layer, its material and an adhesive layer. Because drugs are very sensitive to moisture, moisture, and light penetration, the blister material used is required to have high barrier properties to water, vapor, and light. Polyvinyl chloride (PVC), polyvinylidene chloride (PVDC) or composite materials PVC/PVDC, PVC/PE, PVC/PVDC/PE, PVDC/OPP/PE, etc. are mostly used. Due to the unsatisfactory performance of PVC in terms of moisture and vapor resistance, PVDC and its composite materials have been adopted. Compare with the material of the same thickness, PVDC and its composite materials. Compared with materials of the same thickness, the barrier performance of PVDC to oxygen in the air is 1500 times that of PVC, 100 times that of PP, and 100 times that of PET, and its water vapor and odor barrier properties are also better than PVC. For example, some vitamin E capsules packed in PVC or PET may stick to the wall before taking it. There are also some proprietary Chinese medicines that require high-barrier packaging, especially those that are packaged in oxygen barriers, such as Shangshi Pain Ointment. When using PVDC film, the smell will not be lost and the efficacy will not be affected.  

In addition, medicinal aluminum foil printing inks should have good adhesion to aluminum foil, fast solvent release, good heat and wear resistance, good gloss, and non-toxicity. There are mainly alcohol-soluble polyamide inks and special inks for aluminum foil with polyethylene vinyl acetate copolymer resin acrylic as the main component. The medical aluminum foil adhesive material is mainly a solvent-based adhesive mixed with polyvinyl acetate and nitrocellulose. The solid content of the solution is generally about 18-22%, which can meet the thermal bonding of aluminum foil and blister material after hot pressing. strength.   It is more suitable for some drugs with larger dosage forms, strong hygroscopicity, sensitivity to ultraviolet light, heat and cold resistance, and long validity period, to use strip packaging. Strip packaging SP (Strip Packaging) uses two layers of medicinal strip packaging film (SP film) to sandwich the medicines. The unit medicines are separated by a certain distance. The inside of the two layers of SP film around the medicines is placed on the strip packaging machine. Heat sealing is a unit packaging form (single piece packaging or small packages formed in rows) formed by pressing tooth marks between medicines. Strip packaging is a continuous operation on a strip packaging machine, which is especially suitable for automatic packaging in large quantities. When taking the medicine, you can tear the SP film along the tooth marks. In this way, taking a single dose of medicine does not affect the packaging of other medicines.  

Strip packaging film (SP film) is a composite film with certain tensile strength and elongation. It is suitable for medicines of various shapes and sizes. After packaging, it is close to the medicine inside, and it is not easy to break and wrinkle. At present, the more commonly used aluminum-plastic composite film, such as PT/AL/PE, PET/AL/PE, etc., that is, aluminum foil and plastic film are laminated or extruded with an adhesive. It consists of a base layer, a printing layer, It is composed of high barrier layer and sealing layer. The base layer is outside, the heat sealing layer is inside, and the high barrier layer and the printing layer are in the middle. The base material is required to have excellent mechanical properties, gloss, good printability, good transparency, good barrier properties, safety and non-toxicity, but no heat sealability. Typical materials are PET, cellophane PT and cellophane with PVDC coating. The high barrier layer must have good gas barrier properties and moisture resistance, no bacteria and microorganisms, good mechanical properties, a certain degree of elongation, cold and heat resistance, safe and non-toxic. Its typical material is soft aluminum foil. However, this kind of soft aluminum foil is opaque, is not rusty, and has strong shading properties. If a transparent strip packaging film is required, PVDC should be used as the high barrier layer material. PVDC is used as a high-barrier layer material, and its biggest feature is its excellent barrier properties to gas and water vapor, and it maintains the original effect of the original flavor of the medicine. The sealing layer is the inner layer of the strip-shaped packaging film, which has excellent heat-sealability, chemical stability, safety and hygiene, and generally uses LDPE materials. At present, foreign medicinal strip packaging films have developed from double-layer composite to multilayer composite, and some have reached seven layers. Some domestic manufacturers are also trying to produce, which has promoted the development of strip packaging technology in China.  

Since the strip packaging is a unit packaging, the outer surface of each unit packaging must have independent and complete single-sided or double-sided graphic printing. The ink used should have heat resistance and be suitable for heat sealing requirements.  

The above-mentioned packaging technology and materials have been adopted to varying degrees in domestic and foreign pharmaceutical packaging. Among them, PTP technology and SP technology are suitable for the packaging of tablet medicines, capsule (pill) dosage forms, injections, and even solid food packaging. They have broad development prospects. . In particular, SP packaging technology is very suitable for the packaging of famous brand or high-end solid dosage forms with special requirements. With the renewal of packaging materials and the continuous improvement of the performance of packaging equipment, PTP technology and SP technology will become the leading technology for solid dosage form pharmaceutical packaging in my country, and will be widely used in the domestic pharmaceutical and food industries.

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Live from CPHI Shanghai 2025 – Practical Solutions with Cold-Formed Pharmaceutical Aluminum Foil Keywords: #CPHIShanghai #PharmaAluminumFoil #ComplianceAndCostReduction Exhibition Highlights Date & Location: June 24–27, 2024, Shanghai New International Expo Center, Hall N2, Booth N2F35 Engagement: Over 200 domestic pharmaceutical companies participated, with more than 30 initiating preliminary cooperation. Technical Solutions & Measured Data High-Barrier Aluminum Foil Applications: Solid dosage forms such as tablets, capsules, and granules—especially for oxidation-sensitive drugs (e.g., Vitamin C) and moisture-sensitive drugs (e.g., probiotics). Performance Parameters: Oxygen Transmission Rate (OTR): ≤0.5 cc/m²·day (Test Report No.: NIPM-2024-AL-0032 by National Institute of Pharmaceutical Packaging Materials) Moisture Barrier Rate: ≤0.1 g/m²·day (Tested under 40℃/75% RH conditions) Case Study: A pharmaceutical company in East China used this foil for omeprazole enteric-coated capsules, successfully extending the product's shelf life from 18 to 24 months. Cost-Effective Solutions Economical Foil: 25μm thick rolls, reducing material costs by 22% compared to imported alternatives. Already adopted in three centralized procurement drugs (e.g., atorvastatin calcium tablets), with annual procurement exceeding 1,200 tons. Mold Compatibility: Compatible with over 1,200 commonly used blister tooling interfaces. One client reduced mold changeover time from 4 hours to 30 minutes. Regulatory Compliance Support Documentation: Full Drug Master File (DMF) available, including material certificates, biocompatibility tests (USP <87><88>), and migration data. Rapid Response: Technical documents required for regulatory review can be provided within 48 hours. Successfully supported seven clients through NMPA reviews. Exhibition Achievements & Client Feedback Signed Agreements: Signed a 500-ton annual supply contract with a traditional Chinese medicine company in Southwest China for granule moisture-proof packaging. After replacing PVC with aluminum foil, the humidity defect rate dropped from 8% to 0.5%. Customized an “aluminum foil + tearable film” packaging solution for a biopharmaceutical company in North China, reducing clinical trial material waste by 30%. On-site Verification: 15 pharmaceutical companies conducted blister forming tests at the booth, achieving ≥99.5% pass rate (industry average: 97%). A lyophilized powder injection company confirmed excellent low-temperature resistance (-40°C), fully meeting cold chain logistics requirements. Company Core Capabilities (Facts Only) Production Capacity: 30,000 tons annually at Jiangsu production base; minimum order 5 tons, 72-hour delivery. Certifications: ISO 15378, GB/T 22647 (National Standard for Pharmaceutical Packaging Aluminum Foil). R&D: Co-developed a patented "high-ductility aluminum foil" with Zhejiang University (Patent No.: ZL2023XXXXXX), reducing blister breakage rate from the industry average of 1.2% to 0.3%. Exhibition Services Free Pharma Aluminum Foil Technical White Paper (includes 50+ measured data points and selection guide). On-site engineers available to answer questions on blister forming, mold matching, etc. Contact: Manager Li – +86 138-XXXX-XXXX (available 24/7 during exhibition).
Cold-Formed Aluminum Meets Personalized Medicine: Unlocking a New Era of Precision Treatment Keywords: #PersonalizedTherapy #PrecisionPackaging #ClinicalValue   As the global personalized medicine market surpasses USD 300 billion, cold-formed aluminum packaging is empowering pharmaceutical companies to lead the way with flexible customization:   Innovative Applications & R&D Highlights Micro-Dose Packaging: Enables accurate filling of 0.1 mL gene therapy drugs. One gene-editing company reported a 15% increase in clinical trial success after adoption.   Functional Composites: Multi-layer structures (aluminum foil + PE barrier + peelable film) support 7-day blister packs for elderly chronic disease patients, improving medication adherence by 40%.   Data-Driven Manufacturing: AI algorithms optimize blister design, boosting material utilization by 25%. One biopharma company saved over RMB 12 million annually.   Industry Outlook & Corporate Strategy Smart Packaging: By 2025, smart aluminum packs with integrated temperature and humidity sensors are expected to reach 35% adoption in mRNA vaccine packaging. We have already launched joint industry-academia R&D projects.   Policy Advantage: Our products are listed as a priority in the national Green Pharmaceutical Packaging Development Guide, with pharmaceutical buyers eligible for up to 30% R&D cost subsidies.   Social Responsibility Partnering with NGOs to provide low-cost, customized packaging for rare disease drugs—benefiting over 100,000 patients.   Driving the “Zero Carbon Packaging Initiative,” committing to 100% renewable aluminum by 2030.   �� Contact Us: +86 137 7642 5960 | �� www.jerelpack.com �� WeChat Video Channel: @JEREL吉瑞尔药包
On this day dedicated to love, every act of care is especially meaningful. For pharmaceutical companies, what they protect is not just medicine, but a long-standing promise to patients' health. As the “invisible guardian” of drug safety, Cold-Formed Aluminum Packaging plays a vital role in upgrading pharmaceutical quality with its outstanding barrier properties, safety standards, and production efficiency.
PTP Aluminum Foil: The Trusted Packaging Solution for Pharmaceuticals At Jerel, we specialize in providing high-quality PTP Aluminum Foil packaging solutions, designed to protect your pharmaceutical products and enhance their shelf life.  With over 17 years of expertise in the pharmaceutical packaging industry, we understand the importance of using the right materials to preserve the quality and integrity of your medicines.   1. What is PTP Aluminum Foil? PTP Aluminum Foil (blister aluminum Foil) is a type of aluminum foil that is specifically designed for blister packaging.  It is widely used in the pharmaceutical industry for packaging tablets, capsules, and other oral solid dosage forms.  The foil features a thermoformable layer that seals tightly around the blister cavity, ensuring a secure and protective seal for your products.   2. Why Choose PTP Aluminum Foil? (1)Excellent Barrier Protection: PTP Aluminum Foil provides a high degree of protection against moisture, oxygen, light, and other environmental factors that could compromise the stability and efficacy of your pharmaceutical products.   (2)Preserves Product Integrity: The tight seal and airtight barrier ensure that your medicines remain fresh, potent, and safe throughout their shelf life.   (3)Tamper-Evident Feature: The packaging provides tamper-evident properties, ensuring that any attempt to open the package is easily noticeable, protecting the consumer and providing peace of mind.   (4)Durability and Strength: Despite its lightweight nature, PTP Aluminum Foil is incredibly strong and durable, providing excellent protection against physical damage during transportation and storage.   (5)Easy to Use: The foil is easy to perforate, allowing for convenient access to individual doses without compromising the integrity of the rest of the product.   3. Applications of PTP Aluminum Foil PTP Aluminum Foil is a popular choice for packaging a wide range of pharmaceutical products, including:   Tablets and capsules: Ideal for products that require precise dosage and protection.   Vitamins and supplements: Ensures long shelf life for sensitive nutritional products.   Other solid oral dosage forms: Suitable for various solid pharmaceutical formulations that require high levels of protection and tamper-evidence.   4.Why Choose Jerel? Proven Expertise: With over 17 years of experience, we have the knowledge and technical expertise to provide you with the best PTP Aluminum Foil solutions tailored to your specific needs.   High-Quality Materials: Our PTP Aluminum Foil is produced with the highest quality standards, ensuring reliable and effective packaging for your products.   Custom Solutions: We offer customized packaging solutions, from foil thickness to design and size, to meet your unique pharmaceutical requirements.   Competitive Pricing: As a factory-direct supplier, we offer high-quality products at affordable prices, providing you with the best value for your investment.   Reliable Service: We pride ourselves on providing fast, reliable service with on-time delivery and exceptional customer support.   Contact Us Today! If you're looking for PTP Aluminum Foil that guarantees superior protection and longer shelf life for your pharmaceutical products, look no further.  Our team at Jerel is here to provide the best packaging solutions for your needs.   Contact us today for more information or to request a quote for PTP Aluminum Foil packaging!
ALU-ALU Foil: The Ultimate Protection for Your Pharmaceutical Products   At Jerel, we are proud to offer ALU-ALU Foil packaging solutions—an industry-leading choice for protecting sensitive pharmaceuticals.      With **over 17 years** of experience in the pharmaceutical packaging industry, we understand that the integrity of your products is critical.      ALU-ALU Foil ensures optimal protection and preservation of medications, keeping them safe, effective, and long-lasting.   1.    What is ALU-ALU Foil? ALU-ALU Foil is a specialized form of packaging that consists of two layers of **aluminum foil**, offering a robust barrier against external factors such as moisture, light, air, and temperature.      This type of packaging is particularly ideal for high-potency medications and sensitive products that require extended shelf life and maximum stability.   2.   Why Choose ALU-ALU Foil? (1)Superior Barrier Protection: The dual aluminum layer provides unmatched protection against external elements that can degrade medication quality, such as humidity, light, and oxygen.   (2)Extended Shelf Life: By offering an airtight seal, ALU-ALU Foil helps to preserve the potency and effectiveness of medicines, ensuring they remain stable over a longer period.   (3)Tamper-Evident and Secure: ALU-ALU Foil provides excellent tamper-evident properties, ensuring that products are sealed and protected from contamination during transport and storage.   (4)Lightweight and Durable: Despite its superior protective properties, ALU-ALU Foil is lightweight, making it an efficient choice for packaging and transportation without compromising on durability.   (5)Versatile Application: Ideal for a wide range of pharmaceutical products including tablets, capsules, and other dosage forms that require enhanced protection.   3.  Applications of ALU-ALU Foil ALU-ALU Foil is commonly used for packaging medications that need to be safeguarded from harsh environmental conditions.      It’s widely used for: - High-potency medicines - Vitamins and supplements - Biological products - Injectables and delicate pharmaceutical products   4. Why Choose Jerel? - Expertise You Can Rely On: With over 17 years of experience, we provide the best packaging solutions tailored to your specific product needs. - High-Quality Materials: Our ALU-ALU Foil is manufactured with the highest standards of quality control, ensuring optimal protection for your products. - Customized Solutions: We offer tailored packaging solutions to suit your unique requirements, whether it’s for batch size, design, or regulatory compliance. - Cost-Effective Pricing: As a factory-direct supplier, we offer competitive prices without compromising on quality, helping you reduce overall packaging costs.   Get in Touch Today!      If you’re looking for reliable, high-quality ALU-ALU Foil packaging for your pharmaceutical products, look no further. Our team is ready to help you find the best solution to meet your needs and protect your products.   Contact us today for more information or to request a quote for ALU-ALU Foil packaging!
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For downstream manufacturers of aluminum foil, China's cancellation of export tax rebates for aluminum products not only brings short-term challenges, but also contains opportunities for adjustment and development.
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At Jerel Pharma Pack, we are constantly evolving to better serve our customers in the fast-paced and ever-changing pharmaceutical packaging industry. As part of our ongoing commitment to excellence, we are excited to announce the launch of our new brand slogan:"Serve You Faster, Know You Better, Jerel Your Local Partner."
The main function of pharmaceutical packaging is to protect the stability and safety of drugs and prevent them from being affected by environmental factors during storage and transportation. PTP blister foil (Blister Foil), as an important pharmaceutical packaging material, is widely used due to its high barrier properties and convenience. This article will introduce the characteristics, common applications and future development trends of PTP blister foil.

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